127
seven alligation vats, so that the consistence of eaoli
may be uniform; the opiuni is then well mixed by
rakes and by men walking about in it, and kneading
it with their feet. At about 3 p.m. it is removed
from these vats into the five caking vats; equal
quantities being taken from each of seven alligation
vats are distributed over the five caking vats. On
the following morning the opium in each vat is
again mixed by six men allotted to each from 5 a.m.
to 8 a.m. Four samples are drawn from each vat,
and thoroughly incorporated together, and three
specimens from this mass are taken for assay; this
pertains to every caking vat. Should the whole of
the assays of each caking vat come out above 69'50
and under 70 - 50, the agent of the Ghazeepore Fac-
tory gives the order to cake, or in his absence the
Principal assistant does so.
The cultivation of the poppy plant is rendered as
far as possible both profitable and populär.
A large room, 944 feet long by 27 feet wide,
accommodates the 250 cake-makers; each cake-
maker has a number and a place assigned for him
to work at, the cake-maker’s number being printed
on the wall above his seat. Each man is provided
with a wooden seat, and is furnished with a brass
cake mould, forming the half of a hollow sphere;
he has also a tin vessel graduated so as to hold
4\ chittacks of lewah, the regulated quantity which
is used in making the shell of each cake.
The opium produce per beegah ranges from one
to fifteen seers, according to the quality of the soil,
and the attention and care bestowed on the culti
vation, and state of the weather. The profit varies
and ranges from Ue. 1 to Rs. 50 or upwards per
beegah.
The following materials are used in making a cake,
and as it is necessary that every cake should be qf
the same weight, viz., tvvo seers, every precaution is
taken to ensure the accurate determination by weight
or measure (caleulated for weight from actual ex-
periments) of the articles which compose the cakc.
The proportion of each article is given in the table
below:—
—
Seers. Chittacks.
Standard opium at 70
Lewah at 53 -
Flower leaves -
Water -
Trash -
Total weight of cake on the~l
day of manufacture - - J
1
7-5
4-5
5*0
•5
•25
2
1-75
The lewah now demands attention; Lewah is a
paste made by breaking down opium in water which
has been used for removing the traces of opium
which adhere to the jars and vessels in which opium
has been placed; this is called washings or techni-
cally dhoe; the washings contain about 8 tq 10 per
cent. of opium; the opium is broken down in large
vats containing about 800 cubic feet, and about 8 per
cent. of pussewah is added to the lewah to render it
smooth and glutinous.
When the lewah has a consistence of over 52'50
and under 58'50, it is called Standard lewah; its
consistence is determined every morning by assay,
and until it is of the proper degree, caking cannot
commence.
The lewah is delivered in bulk by weight, and the
quantity to be used for each cake is measured by a
brass cup which delivers 4\ chittacks at 53°.
The poppy flower-leaves agglutinated by the lewah
form the shell of the cake; five chittacks of dry
leaves are required for each cake; but as the leaves
vary in weight according to the amount of moisture
in the atmosphere, ten seers are steam-dried daily to
ascertain how much moisture they contain ; knowing
this, an exact increase or decrease in the weight of
leaves can be made, which is required to compensate
for the moisture contained. This control is necessary,
since if five chittacks of leaves are used, which cqn-
tained much moisture, when the leaves parted with
that moisture by evaporation in the dry months, the
cakes would be light.
The loss in weight which the leaves sustain by
steam-dryings is determined on the day previous to
their being required for use; the bulk required for
the caking of the next day is weighed out and
damped in the afternoon, so as to render the leaves
supple and pliant; when dry they are crisp and
break readily.
Having explained the preliminaries of caking, the
method will now be described. Down .the centre of
the room the scales for weighing opium and the
lewah vats are placed; there is a weighman for each
scale and two assistants; the weighman weighs the
opium on a very delicate scale, and one assistant
searches the opium to ascertain finally that there
are no extraneous matters in it; the second man
arranges the movable tin pan, and places the opium
on it.
When caking commences the caking vat room
doors are opened, and the opium is brought out in
tinned sheet-iron vessels holding 20 lbs. each. One
vessel is set before every scale, and a sufficient quan
tity for one cake having been searched is handed
over to the weighman’s second assistant, who adjusts
the quantity in the pan. When the weighman de-
clares it to be correct the tin plate with the opium is
taken away by a boy to his cake-maker, who has
been supplied in the meantime with a tin cup filled
with the requisite amount* of lewah for a single
cake; he has also received the proper quantityf of
leaves for one cake. Having these by his side, he
now rapidly forms in the brass mould the lower half
of the shell of a cake, pasting by means of the lewall,
leaf over leaf, until the thickness of about seven-
sixteenths of an inch has been obtained. He allows
in so doing the upper part of some of the leaves, which
he tears in half and places vertically, to hang down
outside the mould (with these he forms the upper
half of the cake). The cake shell is principally made
of half leaves vertically placed, other halves being
inserted horizontally so as to give equal strength in
all directions. Having finished the lower half of the
shell he takes the tin plate and accurately, to a grain,
removes the opium into the half of the shell now
ready for its reception; it is pressed upwards into
the shape of a cone, some pieces of leaves are applied
horizontally to it, then some lewah, now some of the
parts of the leaves hanging down are pulled up and
secured, more pieces are applied horizontally, and at
last, having pulled up and properly arranged all the
pieces of the leaves which were hanging around the
* 5 chittacks.
t 2 chittacks.